Butt Fusion Flange Adapter

Butt Fusion Flange Adapter

The PE Hot Melt Reducing Tee is a specialized branch fitting designed for PE pipeline systems that require both flow diversion and pipe size reduction within the same connection point. Manufactured from high-quality PE100 high-density polyethylene using one-piece injection molding technology, the fitting delivers excellent structural integrity without secondary welding defects or weak joints.
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Description

PE Injection Molded Backing Ring

 

The PE Injection Molded Backing Ring is a precision-molded sealing and support component designed for PE flange connection systems. Manufactured from high-quality virgin HDPE material through one-piece injection molding technology, the product provides reliable sealing, pressure resistance, vibration absorption, and alignment support for flange assemblies.

Installed between two flange faces, the PE Injection Molded Backing Ring helps improve sealing stability while reducing the impact of vibration, pressure fluctuations, and pipeline misalignment during operation.

The product is widely used in:

  • PE water supply pipelines
  • Gas transmission systems
  • Chemical fluid transport
  • Agricultural irrigation projects
  • Industrial piping systems

It is an essential accessory for secure and stable PE flange connections.

The product complies with major international and domestic standards, including:

  • GB/T 15558
  • GB/T 13663
  • ISO 4427
  • ISO 4437

 

Technical Specifications

 

Item

Specification

Product Name

PE Injection Molded Backing Ring

Material

PE80 / PE100 HDPE

Production Process

One-Piece Injection Molding

Function

Sealing / Cushioning / Alignment Support

Size Range

DN32 – DN355

SDR Rating

SDR11 / SDR17

Oxidation Induction Time (210°C)

≥ 20 min

MFR Change After Processing

≤ 20%

Standards

GB/T 15558, GB/T 13663, ISO 4427, ISO 4437

Color

Black

 

Product Features & Benefits

Excellent Sealing Performance

The backing ring is manufactured with a smooth and uniform surface structure that fits tightly against flange contact faces, effectively sealing connection gaps and preventing fluid or gas leakage.

Its reliable sealing capability significantly improves the overall performance of flange-connected PE pipeline systems.

Fast & Simple Installation

Lightweight and flexible construction allows easy positioning during flange assembly without requiring complicated tools or installation procedures.

The PE Injection Molded Backing Ring helps improve installation efficiency while reducing labor intensity and assembly time on site.

Pressure Resistance & Vibration Absorption

The material offers excellent flexibility and resilience, helping absorb pipeline vibration and pressure shocks caused by water hammer or gas flow fluctuations.

This reduces:

  • Flange loosening
  • Connection displacement
  • Mechanical stress on pipeline joints
  • Long-term wear at flange interfaces

The result is a more stable and durable piping connection.

Corrosion & Weather Resistance

Made from high-density polyethylene, the PE Injection Molded Backing Ring delivers outstanding resistance against:

  • Acid and alkali corrosion
  • Soil chemicals and moisture
  • Rust and oxidation
  • UV exposure and environmental aging

Unlike traditional metal sealing components, it will not corrode, harden, crack, or deform under long-term outdoor or underground service conditions.

Accurate Dimensions & Strong Compatibility

Produced according to standardized specifications, the backing ring is designed to precisely match corresponding PE flanges and pipe fittings.

Benefits include:

  • Accurate flange alignment
  • Easy installation
  • Excellent compatibility with standard PE piping systems
  • Reliable long-term sealing performance

Safe, Hygienic & Long-Lasting

Manufactured from non-toxic virgin PE material, the product complies with potable water transport requirements and contains no harmful substances.

Additional advantages include:

  • Long-term aging resistance
  • Low maintenance requirements
  • Extended service life
  • Reduced replacement costs over time

 

Typical Applications

 

The PE Injection Molded Backing Ring is suitable for a wide range of PE flange connection systems, including:

  • Municipal water supply pipelines
  • Urban gas distribution systems
  • Chemical processing pipelines
  • Agricultural irrigation networks
  • Industrial fluid transportation
  • Underground PE piping projects

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